FACTORY FIVE RACING MK4 ROADSTER ASSEMBLY MANUAL Pdf Download. R E V I S I O N 3 P, J U L Y 2 0 1 3. Factory Five Racing Inc. Tow Rd Wareham, MA 0. Phone 5. 08. 2. 91. Fax 5. 08. 2. 91. Table of Contents General Information. Foreword. Safety Notice. Safety Tips. How to use This Book. What You Get. What You Need. Major Components. Serial Number Identification. Listed here you will find all the parts to complete your installation on a 8693 Mustang 5. L. All of our custom built Ford 383 Stroker Crate engines are fully BluePrinted and Balanced. We use all the best components. Our Engines are custom built to your. Installation Manual Powerdyne Superchargers' title='Installation Manual Powerdyne Superchargers' />Tools List. Speedometer and Clutch Cables. Shifter and Shifter handle. Emergency Brake Handle. Fuel Inertia cut off switch. Bad_Imp/Picture_0234.jpg' alt='Installation Manual Powerdyne Superchargers' title='Installation Manual Powerdyne Superchargers' />Rear and Transmission Wiring Harnesses. Exhaust. Engine Removal. Images/2012-08%2F24%2F142630572294.jpg' alt='Installation Manual Powerdyne Superchargers' title='Installation Manual Powerdyne Superchargers' />Front Suspension. Fuel Tank. Aluminum Removal. Chassis Assembly. Rivet Spacing Tool. Engine bay F panel aluminum. Engine bay F panel aluminum. Front Suspension. Front lower control arm. Front upper control arm. Pivot endplay. Optional IRS Brakes. Firewall Driver Front Footbox Aluminum. Pedal Box. Pedal Box. Pedal Box. Accelerator Cable. Fuel Injected and Carbureted Applications. Fuel Injected Applications. Accelerator Pedal. Gauge Pod Installation. Ignition and Turn signal stalk. Trunk Aluminum. Battery Mounting and Cable. Drivetrain Preparation. Aftermarket TKO 5. TKO 6. 00 prep. Transmission mount. Alternate Drive Pulley. Stainless Radiator Hoses. Fan Wiring. Aluminum panels. Transmission Tunnel Cover. Driver Footbox Side Aluminum. Emergency Brake. E brake Handle. E brake Cables. Engine Ground. Windows 7 Driver Error Code 43 more. Seats. 2. Nameplate. Trunk Hinge. Trunk Latch. Body Cut outs. Fuel filler. Tail light. Turn Signal. License plate light. Side exhaust. Headlights. Side louver. Hood and Scoop. Roll bar. Interior Rearview Mirror. Side Mirror. Light wiring. Check straps. Under door Aluminum. Steering wheel center section. Side Exhaust. Aluminum Splash guards. Front Wheel. Rear Wheel. Helpful. CatalogsParts. Factory Five Aftermarket. Tools. 4. Insurance. A Final Note about Completed Cars and Car Builders. Appendix A Templates. Appendix B Donor Parts List. Appendix C. Fuel tank, pump, pick ups, vents. Fuel lines, fuel filter and bracket. Emergency brake handle. Rear quad shocks. Spindles. Rear 4 link control arms. Front lower control arms. Springs. Chapter General Information Foreword f you are reading this, you are embarking on a mission to build your own car, or at least considering doing so. I wanted to share with you some of my experiences and lessons learned while working with literally thousands of people who have completed this. The late Carroll Smith wrote something I really loved that speaks to this point. There is no magic The one basic truth of successful racecar preparation bears repeating. There is no magic. There is only logic, common sense, forethought, vast amounts of hard work, and a fanatic dedication to the task at hand. You will join a community of others who have earned their own and THAT is the story of Factory Five Racing and that is what awaits you in this process. If, while building, driving or racing this Factory Five Racing kit, should you become injured or die, it will be the result of your own conscious decision and we at Factory Five Racing, Inc., disclaim any responsibility of any kind. Safety Tips Read the manual. It is at least a good guide and place to start. Dont take short cuts. Before starting work, make sure you have the proper tools, the required parts, and sufficient space for the job. How to use This Book This Assembly manual is intended to help you build your Factory Five Kit. This book will not explain such things as engine or transmission building. A secondary purpose of this book is to use it as reference for owners that want to do maintenance work on their cars or for those that purchase finished cars, to understand their cars better. Gauges and Dash and Electrical Assembly Base kit parts are included to adapt the Mustang wiring harness. The kit comes with components to build your car with an authentic original street style dash. Complete assembly comes with aluminum dash, padded vinyl dash cover, toggle switches and indicator lights, Mustang gauge conversion kit with machined bezels, spacers, wiring extensions, fasteners and lenses. Driveshaft 1. 98. Ford Mustang. Rear End 1. Ford 8. 8 rear axle. Paint Most customers will send out the body and paint work to a professional body shop. Radiator and Fan shroud 1. Ford Mustang. Steering Rack 1. Ford Mustang. Fuel tankpump and filter 1. Ford Mustang. Wheels and Tires See the appendix for complete recommended sizes. Serial Number Identification Factory Five Racing has included a Certificate of Origin along with a Nameplate for your kit. The serial number from the Certificate of Origin matches the number engraved on the 2x 2 tube going across the car at the front of the cockpit. Tools List The following lists detail the tools and supplies that are needed to build your kit. The helpful items are not crucial to the assembly but make life easier. Home Depot HUSKY, Sears CRAFTSMAN, and Snap On tools are all guaranteed for life and weve found them to be more reliable over discount tools. Required Supplies Stick with name brand products like Eastwood, 3. M, and Duplicolor. The Eastwood brand coatings are great for bringing weathered and oxidized parts up to show quality. PPG brand and Du. Pont brand paints are excellent. Engine degreaser Silicone Door and window sealant, GE Silicone II or equivalent 4 tubes Coolant. Chapter Donor Parts and Prep www. This chapter deals with the Mustang parts needed in addition to our kit. Many people choose to use parts from a single Mustang donor. If you are not going to use a donor car but choose to acquire parts separately, this section may still be useful. The complete list of parts required to build the FFR Roadster is included in the Appendix of this manual. The 4. L engine is quiet while cruising and loud upon acceleration where the 5. L is loud all the time. The 4. 6. L gets better mpg for the same horsepower level. The 4. 6. L engine is more expensive to upgrade parts. You have to buy two or four cams vs. When you attempt to start the vehicle, the computer sends out a RF signal that is picked up by the transponder in the key. The transponder then returns a unique RF signal to the vehicles computer, giving it the ok for the vehicle to start and continue to run. The car will not work without the key. PATS I System This system requires at least one key in order to program another key. Specialties USA West Coast All Mustang Tommy Performance Phoenix, AZ 8. Thompson www. ampperformance. Mustang Village Fontana, CA 9. Scott or Tom www. Cypress Auto Berkley, CA 5. Mike Percy www. cypressautorecyclers. Mustang Depot Las Vegas, NV 7. Price Whether youre buying a complete salvage yard car or a bunch of parts, its important to remember. These are not too hard to fix but its good to know up front when youre planning your budget. A quick way to verify mileage is by inspecting the drum brake shoes on the unit.